Comparison guide
FFKM vs Fluorocarbon (FKM) O-Rings
Perfluoroelastomer against standard fluorocarbon: near-universal chemical resistance at a serious cost step, and the cases where FKM is the right answer anyway.
FFKM (perfluoroelastomer) is chemically close to PTFE while still sealing like rubber. Against standard Viton® (FKM) the trade is simple: broader chemical and temperature capability against a large step in cost. On the Parker O-Ring Handbook (ORD 5700) ranges, standard FKM runs -26 C to 204 C (-15 F to 400 F); the FFKM class runs -26 C to 320 C (-15 F to 608 F), and named brand grade sheets run to 327 C (621 F). FKM falls short mainly with ketones, amines, steam, high vacuum or heat above the FKM ceiling.
FFKM and Viton compared
| Factor | FFKM (perfluoroelastomer) | Viton (FKM) | Source |
|---|---|---|---|
| Chemistry | Fully fluorinated backbone; PTFE-like resistance | Partially fluorinated | ASTM D1418 families |
| Continuous temperature range | -26 C to 320 C (-15 F to 608 F); named grades to 327 C and -42 C on their makers' sheets | -26 C to 204 C (-15 F to 400 F) | Parker ORD 5700 |
| Low temperature | Grade sheets to -42 C (Kalrez® 0040); deep cold is a weakness | Low-temperature grades to -46 C | Parker ORD 5700; Kalrez CPI selector guide |
| Oils, fuels, aromatics, chlorinated solvents | Excellent | Excellent | Parker ORD 5700 section 2.2 |
| Ketones (acetone, MEK) and amines | Excellent | Not recommended | Parker ORD 5700 |
| Steam and hot water | Steam-rated grades excellent | Limited in standard grades | Parker ORD 5700 |
| Strong acids and bases | Excellent | Acid grades for some; bases limited | Parker ORD 5700 |
| Fluorinated refrigerants (R11, R12, R13) | Not recommended; the one FFKM hole | Not an FKM problem | Parker ORD 5700 section 2.2 |
| High vacuum, plasma, ultra-pure service | Dedicated grades | Standard grades outgas and shed | Manufacturer grade lists |
| Compression set at high temperature | Better | Good | Manufacturer grade lists |
| Availability | Branded lines are sold as finished parts by their owners; generic FFKM is molded from purchased polymer | Raw polymer to any molder; widely available | Manufacturer distribution model |
| Aerospace specification | AMS 7257 (FFKM O-rings, 70 to 80 A) | AMS7276, AMS7259, AMS7280 and the M83248 family | SAE document records |
| Relative cost | Very high | Moderate to high | Parker ORD 5700 section 7, qualitative |
Which material for which application?
| Application | Usual callout | Why |
|---|---|---|
| Engine oil, fuel, hydraulic oil at temperature | Viton | FKM chemistry survives; FFKM adds cost, not life |
| Aromatic and chlorinated solvent service | Viton | Same |
| Acetone, MEK, other ketones | FFKM (or EPDM if no oil) | Ketones swell FKM heavily |
| Amine-based gas treating, corrosion inhibitors | FFKM (or Aflas® where the grade sheet allows) | Amines attack FKM |
| Steam plus oil in the same system | FFKM steam grade | EPDM cannot take the oil; FKM cannot take the steam |
| Semiconductor wet bench, plasma chamber, CVD | FFKM ultra-pure or plasma grade | Extractables and particle shedding |
| Pharmaceutical processing with aggressive cleaning | FFKM grade with a USP Class VI report | Chemical breadth plus documentation |
| Continuous service between 204 C and 320 C | FFKM | Above the FKM ceiling |
| Refrigeration with R11, R12, R13 | Neither; use neoprene | The one FFKM weak spot |
| Cold service below -26 C | Low-temperature FKM, or a low-temperature FFKM grade named on the print | Deep cold is not an FFKM strength |
Where FFKM is the usual callout
The media defeats FKM (hot amines, ketones, mixed aggressive streams, steam with oil present), the temperature sits above the FKM ceiling, or the process (semiconductor, pharmaceutical) cannot tolerate a seal failure or contamination. The FFKM guide covers the grade families and the branded vs generic FFKM guide the brands.
Where Viton is the usual callout
Everywhere FKM chemistry survives, it is the economical answer, it is widely available, and any qualified molder can make it. Before you send an FFKM request, check the media list against the Viton guide and the chemical compatibility guide; a specialty FKM grade often covers the one chemical that seemed to force the upgrade.
The options between the two
Aflas (FEPM) covers sour gas, amines and steam where FKM fails but FFKM is more than the job needs; the Parker handbook rates it -9 C to 232 C (16 F to 450 F), and the grade sheet governs. A PTFE-encapsulated O-ring gives PTFE inertness in static service at a fraction of FFKM cost, with no elastic memory. And specialty FKM grades (low-temperature, steam-resistant, base-resistant) close many of the gaps.
What the print might say
| Callout | Material | Note |
|---|---|---|
| AMS 7257 | FFKM O-rings, 70 to 80 A | The aerospace perfluoroelastomer specification |
| AMS7276, AMS7259, AMS7280 | FKM, 70 to 80 A and 85 to 95 A | The aerospace fluorocarbon documents; see the AMS7276 guide |
| M83248/1, M83248/2 | FKM, 75 A and 90 A | The cancelled MIL family, supplied to AMS7276 and AMS7259; see the M83248 guide |
| "Kalrez" plus a grade number | FFKM, one maker's grade | We quote the grade named; an equal is the print owner's decision; see the branded vs generic FFKM guide |
| FDA 21 CFR 177.2600, USP Class VI | Compliant grades of either family | Compliance belongs to the grade; see the FDA guide |
| ASTM D1418 designations | FFKM, FKM | One letter apart; the source of most ordering mistakes between the two |
How each material fails, and what it looks like
A Viton ring in a ketone or an amine comes out swollen and soft; in steam it hardens and cracks; run too cold it leaks at start-up. An FFKM ring in the wrong service is rarer, and the recognizable case is a fluorinated refrigerant, where it swells like any other elastomer in the wrong medium. Both take a flat-sided set when over-squeezed at temperature, FFKM later than FKM; the compression set guide covers it. Neither cracks from ozone.
Gland and installation notes for the pair
Both materials use the same AS568 sizes and the same gland rules from the Parker handbook, and an FFKM ring goes into a groove designed for Viton without change. The practical difference is cost of error: an FFKM ring damaged on a sharp edge or a thread during assembly is an expensive mistake, so chamfer the gland entry, tape the threads and lubricate with a compatible grease. FFKM's better compression set at temperature means it keeps its squeeze longer in hot static service, which is why it is often chosen for seals that cannot be revisited between overhauls. The squeeze guide has the numbers.
Kalrez is a trademark of Qnity Electronics; Chemraz® is a trademark of Greene Tweed; Parofluor® is a trademark of Parker Hannifin; Aflas is a trademark of AGC; Viton is a trademark of The Chemours Company. No affiliation or endorsement is implied.
Sources
- Parker O-Ring Handbook ORD 5700, service temperature table, page 7-2 (FFKM -26 C to 320 C), read 2026-09-25
- Parker O-Ring Handbook ORD 5700, section 2.2, read 2026-09-14
- Parker O-Ring Handbook ORD 5700, sections 2.2.10 (FFKM) and 2.2.14 (FEPM), read 2026-09-14
- Kalrez CPI Product Selector Guide KZE-A40126, Qnity Electronics, November 2022, read 2026-09-14
- 21 CFR 177.2600
- AMS 7257
- AMS7259
- AMS7276
- AMS7280
- AS568
- ASTM D1418
- USP Class VI
Reviewed by Grant Midstokke, Conquest Seal Corporation. Last updated September 2026. Spec values in this guide are drawn from the sources named in the sentence where each appears; the compound datasheet and your application conditions govern the final choice.
Frequently asked questions
Is FFKM just a better Viton?
Chemically, yes; practically, no. It is far more expensive, the branded lines are sold only as finished parts, and it is worse in deep cold. Use it where FKM is known to fail.
Are Kalrez and FFKM the same thing?
Kalrez is one maker's FFKM brand. Chemraz, Parofluor and value-tier lines are the same polymer family.
Can FFKM go in a groove designed for Viton?
Yes. Same AS568 sizes and gland dimensions; see the groove design guide.
Which one for high vacuum?
Both are used; FFKM low-outgassing grades are specified where chemical exposure accompanies the vacuum or where the process is contamination-sensitive.
What does the print mean by "FKM or FFKM"?
That the designer will accept either; the print owner names the grade, and we quote the grade named.
Where do the two families sit on temperature?
On the Parker handbook ranges, FKM runs to 204 C continuous and 232 C in special grades, with cold ends between -26 C standard and -46 C in low-temperature grades. The FFKM class runs -26 C to 320 C; named brand grade sheets run to 327 C. The higher ceiling and the narrower cold end are the two numbers that decide most upgrades.
Which SAE material documents cover each?
Fluorocarbon O-rings for aerospace are specified through AMS7276 (70 to 80 Shore A) and AMS7259 (85 to 95 Shore A); perfluoroelastomer through AMS7257, for 70 to 80 Shore A rings. A print that cites one of those wants a qualified compound, and the certificate names the manufacturer.
Does the upgrade change the durometer I should order?
Usually not. 75 A is a common grade in both families, and the published extrusion clearances are set by hardness and pressure rather than polymer. Order the perfluoroelastomer ring in the hardness the fluorocarbon ring had unless the pressure has changed.
Related guides
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